Bionics Enviro Tech

Chemical Industries Microbial Culture

Trusted & Scientifically Advanced Bioculture for Chemical Industry

Chemical Industry's Wastewater Treatment Journey with Biological Innovation

The chemical industry of India is a major contributor to the Indian economy, contributing 7% of the country’s Gross Domestic Product (GDP). India’s chemical industry ranks as the sixth largest in the world and the third largest in Asia. The value of the chemical industry in India was estimated at 100 billion dollars in 2019.[1] The chemical industry of India generates employment for five million people.[2]

The Indian chemical industry produces 80,000 different chemical products. India was also the third largest producer of plastic in 2019. As of September 2019, the alkali chemical industry produced 71% of all chemicals produced in India.

At Bionics Enviro Tech, we understand these unique demands. We’re dedicated to providing advanced bioculture solutions that help chemical manufacturers achieve:

  • Improved process efficiency: Streamlining reactions and reducing bottlenecks.
  • Effective waste management: Tackling challenging chemical effluents.
  • Enhanced safety: Offering biological alternatives to harsh chemicals.
  • Greater sustainability: Contributing to a greener and more responsible industry.

Addressing Critical Challenges in the Chemical Sector

We provide solutions that directly address key challenges faced by chemical manufacturers:

Wastewater Treatment & Effluent Management

Challenge: Chemical manufacturing generates diverse and often highly concentrated wastewater containing complex organic and inorganic pollutants, requiring robust and compliant treatment.

Our Solution: Our specialized biocultures are engineered to effectively degrade a wide range of chemical contaminants. They significantly reduce Chemical Oxygen Demand (COD), Biological Oxygen Demand (BOD), Total Suspended Solids (TSS), and specific toxic compounds, ensuring compliance with strict discharge regulations and protecting aquatic ecosystems.

Process Optimization & Yield Enhancement

Challenge: Many chemical processes can be energy-intensive, generate by-products, or suffer from low conversion rates.

Our Solution: Specific bioculture formulations can be applied to enhance microbial fermentation processes for organic acids, solvents, enzymes, and other biochemicals. They improve catalyst efficiency, accelerate reactions, and increase product yield, leading to higher throughput and reduced resource consumption.

Odor Control & Air Quality

Challenge: Certain chemical processes produce volatile organic compounds (VOCs) and other malodorous gases, impacting workplace environment and surrounding communities.

Our Solution: Our biocultures effectively biodegrade the compounds responsible for offensive odors at their source, leading to significant odor elimination and improved air quality within and around chemical facilities.

Biofilm & Sludge Management

Challenge: Biofilm formation in pipelines and tanks, and excessive sludge generation in wastewater treatment, can lead to reduced efficiency, increased maintenance costs, and disposal challenges.

Our Solution: Our biocultures naturally inhibit and degrade biofilms, keeping equipment cleaner. For wastewater, they promote efficient degradation of organic matter, leading to substantial sludge reduction and, in many cases, zero sludge output, drastically cutting disposal costs.

Chemical Wastewater Bio Culture solutions

Nanozyme-BET-ETP-7003 - A Chemical Industries Bioculture

Nanozyme Bacterial digestion is the process of bacteria, consuming organic & Inorganic matter. Enzymes act to break the organic & Inorganic matter into water soluble nutrients, which the bacteria digest. Using complex chemical reactions, the organic & Inorganic waste is metabolized down to water and carbon dioxide (the final metabolic waste products), providing the bacteria with energy for growth and reproduction. It may be simply shown by the following equation:

Our Bioculture Products for Chemical Industries: Advanced Bioculture Formulations

We offer highly specialized bioculture products designed to meet the rigorous demands of the chemical industry.

NANOZYME – BET – ETP – 7003

Product Description: NANOZYME – BET – ETP – 7003 is a cutting-edge organic semi-solid bioculture specifically engineered for highly efficient Effluent Treatment Plant (ETP) operations in the chemical sector. It comprises a potent consortium of 60 different living bacterial cultures, meticulously selected for their robust degradation capabilities.

Effluent Parameter Reduction Chart (NANOZYME – BET – ETP – 7003)

Our NANOZYME–BET–ETP–7003 delivers exceptional performance in degrading chemical wastewater contaminants

ETP Chemical Bioculture Product Details

Available FormOrganic Semi-Solid Form
Number of Bacterial Cultures62 Different Bacterial Cultures
Stage of Bacterial CulturesLiving Bacteria
Number of Bacterial Colonies65 x 10-9 CFU/ml
Shelf LifeMin One Year

Preferred Buyer From

LocationWorldwide
Reason of Ammonical Nitrogen 1

Impact on Effluent

ParametersPercentage of Reduction
Sludge DegradationZero Sludge
Chemical Oxygen Demand (COD)95 – 98 %
Biological Oxygen Demand (BOD)98 – 100 %
Colour90 – 100 %
Odor100 %
Removal of Suspended & Floatable Organic Debris100 %
Reduces Total Suspended Solids (TSS)92-95%
Reduces Total Dissolved Solids (TDS)Depends on the characteristics of wastewater
Increases Dissolved Oxygen (OD)Min 3 – Max 8

PRODUCT RECOMMENDATION

CAPACITY : 1MLD

MATERIAL PREPARATION

S.NoPRODUCT DESCRIPTIONUNITQuantity
1NANOZYME BET-ETP-7003 PROKgs100
2NANOZYME BET-NUTRI-9003Kgs50

REQUIRED MATERIALS FOR PREPARATION:

  1. PVC tank – 1000 Lts
  2. Raw Water—1000 Lts

NANOZYME INCUBATION METHOD:

  • The recommended dosage is 100 kgs of Nanozyme and 50 kgs of Nutrients Powder.
  • The 100 kgs of NANOZYME BET-ETP-7003 PRO and 50 kgs of NANOZYME BET-NUTRI-9003 are mixed with 1000 litres of water for microbial broth. Keep it for 02 days of incubation. (We can use even first day itself.) The recommended dosage is for 30 days.
  • The same is to be followed for the second and the third dosages.
DosageDay of DosageFrom 10000 litres of prepared broth Volume of Nanozyme Application to Aeration
1st Dosage1st to 10 days100 Litres / Day
2nd Dosage11th to 20th Days100 Litres / Day
3rd Dosage21st to 30th Days100 Litres / Day

DOSAGE LOCATION OF NANOZYME CULTURE: AERATION TANK

S.noProduct DescriptionUnitQtyUnit Price in INR
1NANOZYME BET-ANA-9002Kgs4001200
2NANOZYME BET-NUTRI-9003Kgs200300